UPVC Profile Lines

PROFILE

Rajoo Bausano provides cutting-edge solutions for processing exceptionally wide profiles with its advanced extrusion technology. Leveraging extensive experience and ongoing technological advancements, Rajoo Bausano offers a complete profile extrusion line, including extruders, dies, and a comprehensive range of calibration, cooling, and cutting accessories.

Key Features:

• Extruder Technology: Rajoo Bausano's extruder is equipped with the patented MULTIDRIVE system, which enhances gearbox longevity and reduces power consumption. The system supports output ranging from 200 kg/hr to 1000 kg/hr and handles profile widths from 10mm to 1200mm. This technology ensures exceptional performance and durability in profile production.
• Modular Calibration Bench: Built on the modular "MONOBEAM" principle, the calibration bench is designed for efficient and cost-effective extrusion of a wide range of profiles. It guarantees precise calibration and rapid cooling.
• Take-Off Unit: The profile take-off unit features a dual independent epicyclical gear reducer with variable frequency inverters, allowing for smooth and continuous speed adjustments. The upper tilting track is pneumatically actuated with micrometer adjustment, while the lower track has mechanical vertical adjustment. The traction pads are easily adaptable to specific profile requirements.
• Cutting Units: Rajoo Bausano's vertical profile cutter meets stringent safety standards while maintaining high operational functionality. Additionally, a specialized horizontal cutter is available for exceptionally wide profiles.

Customization and Accessories:

Rajoo Bausano’s extrusion lines are customizable to suit various product types and outputs. Accessories include:

• Heads: Fully thermoregulated heads with machine control, both internally and externally, for precise temperature management.
• Calibration and Cooling Benches: Advanced systems for accurate profile shaping and cooling.
• Take-Off Modules: Equipped with both local and remote PLC controls for enhanced operation.
• Cutters: Vertical cutters suitable for profiles up to 300 mm and horizontal cutters designed for wide flat profiles.

UPVC PROFILE LINES APPLICATIONS

• Window profile
• Door profile
• PVC door panel
• Wall paneling
• False ceiling
• Kitchen cabinets
• Automobile profile

Advantages of Profile Extrusion:

Profile extrusion offers numerous benefits including cost-effectiveness, the elimination of tooling costs, and the ability to produce a wide range of shapes, thicknesses, hardness levels, and colors. The extrusion process is particularly efficient for producing profiles with varying wall thicknesses, such as those used in window frames where outer walls are thicker than internal webs. This flexibility makes it ideal for a diverse array of applications.

Material Compatibility:

Rajoo Bausano’s extrusion technology is compatible with a variety of materials, including:

• PVC
• Polyethylene
• Polypropylene
• ABS